Dana 300 transfer case overhaul repair guide print the 300 has a cast iron case, four gear positions and employs an external floor mounted gearshift linkage for range control. Does anyone have a rebuild manual for a dana 300 in. Kit installation instructions please read completely before installation t his installation guide was written to provide the novice and professional with easy guidelines for differential setup. The seal didnt look horrible, which makes me think that the. The gm 4l60e 4l65e adapter to the jeep dana 300 is 4. I have had a pretty nasty leak from the rear end of my tcase so i pulled the yoke to replace the seal and i noticed that the shaft has quite a bit of play laterally. Welcome to the second instalment of my ambitious project to build a strong, allgear, compact, twinstick, lowgeared transfer case at home, bit by bit, as i can afford it a project i call uber20.
Dana 300 master rebuild kit cbjeep collinsbros jeep. The dana 300 contains the culmination of what dana learned about transfer cases since building the 300s predecessors the dana 18 since. Dana 300 transfer case rebuild part 1 tear down youtube. Rebuild manual for dana 300 transfer case transfer case, short.
Technologies have developed, and reading dana 300 rebuild manual printable 2019 books can be far easier and much easier. Rti ramp travel index what it is and how to calculate it, with and without the ramp. Dana reserves the right to discontinue or to modify its models andor procedures and to change specifications at any time without notice. This kit is designed for the 19801986 jeep cjs using the dana 300 transfer case. While only provided in 14 ton rated jeeps, its strength surpasses this duty. If you are looking for oem jeep replacement dana spicer model 300 transfer case parts or want to upgrade your cj dana 300 parts we have everything from output shafts, bearings, yokes and seals that you will need. Professional level rebuild work is possible for the conscientious shade tree rebuilder. Technologies have developed, and reading dana 300 rebuild manual printable 2019 books could be easier and simpler. The adapter material is 356 t6 heat treated aluminum alloy. Revised 20 may 05 installation guide for the low300 lowrange gear kit for the dana 300 transfer case installation notes please follow the dana 300 rebuild instructions in the jeep service manual, except make the. Our applications include transfer case kits, gears, bearings, shafts, gaskets, seals and more for all jeep models. If you are looking for oem jeep replacement dana spicer model 300 transfer case parts or want to upgrade your cj dana 300 parts we have everything from.
Any reference to brand names in this publication is made simply as an example of the types of tools and materials recommended. Transfer case dana 300 exploded view diagram the dana 300 is. Dana 300 transfer case is now offered for online sale to jeep vehicle owners at the company. Using a gap gauge, verify clearance between the grinded gear face and the shoulder on the shaft. Dana 300 transfer case overhaul repair guide autozone. Their design is common, with differe nces in load capacity. Transfer case rebuild kits dana 300 transfer case model. Place the original dana gears separately onto the front output shaft as shown. The adapter kit includes an adapter housing, new dana 300 input shaft, crossmember mount kit, fastening hardware, and adapter instructions. Instructions contained cover the models listed below. Country of origin the axles illustrated in this book are specified with a variety of different axle shafts, according to oem specifications. Adapter material is 356 t6 heat treated aluminum alloy. Dana 300 transfer case gearbox anatomy four wheeler. Dana 300 transfer case now for sale to jeep vehicle owners.
The only way ive found to accomplish this is to position the case so that the ball will rest on top of the spring when it is in the hole. Dana corporation presents this publication to aid in maintenance and overhaul of dana single reduction drive axles. First you need to put the spring and ball in, along with any shims you might be adding. Properly secure the vehicle and remove the dana 300 from the chassis. Rugged ridges tire carrier maintains full mobility of the rear tailgate and eliminates the cumbersome twostage opening process present in other designs for easy use. In most cases, the atlas fits up to the same adapter as did the dana 300.
Jun 24, 2009 any one have a good rebuild data for a dana 300. Dana corporation reserves the right to discontinue or to modify its models andor procedures and to change specifications at any time without notice. We used a simple rebuild kit with new bearings, seals, and intermediate shaft. We carry the largest selection of jeep cj series dana spicer model 300 transfer case parts around. Allstate gear stocks a full line dana 300 rebuild kits and transfer case parts at wholesale pricing. This kit allows the dana 300 to be shifted to the following configurations. The dana 300 contains the culmination of what dana learned about transfer cases since building the 300 s predecessors the dana 18 since. This is a universaltype kit that may require the handles to be bent for specific applications. Transfer case repair parts online dana 300 transfer case. Jul 07, 2018 after blowing up my dana 300 in the nissan pathmaker on a previous run and building a new half ass press. Diagrams for jeep transfer parts dana 300 transfer. Transfer case dana 300 exploded view diagram the dana 300 is found in 19801986 jeep vehicles.
While doing the full rebuild of my dana 300, i decided to add some improvements while i had it torn down. Crown transfer case overhaul kit for dana 300 transfer case. Revised 20 may 05 installation guide for the low300 lowrange gear kit for the dana 300 transfer case installation notes please follow the dana 300 rebuild instructions in the jeep service manual, except make the following change. I had the adapter installed by my transmission shop part of a warranty deal for my exploded rebuilt t5, never use a t5 behind a sb chevy and they said it was a. Yoke, strap and bolt style, for dana 30, with dana 300 transfer case, 19811983 cj, 19811986 cj7, 19811986 cj8. Dana 300 billet aluminum inspection cover kitdana 300 billet aluminum inspection cover kit as our sport progresses so do the trails we drive, the amount of horse power our engines produce, the amount of gearing our transfer cases generate, and the s. Take an oldbrokenwornout dana 300 shift rail, and make a tool.
These units are offered rebuilt and in preowned condition to make locating these pre1986 case assemblies easier for online buyers. Remove the cluster gear, making sure to not misplace any of the loose needle bearings. Transfer case repair parts online dana 300 transfer case parts. Carrier rebuild bearing kits are designed specifically to maximize the parts required to rebuild danas most popular carriers. It is one of the most respected transfer cases and is regarded as the gold standard by casual jeepers up through the enthusiasts. Capacity variations are achieved by combining basic differential carrier.
The dana 300 was a replacement, as well as a direct descendant of the muchloved dana 18 transfer case, and as such uses many of the same. Dana 300 low300 low range kit instructions teraflex. Dana 300 32 spline tailhousing kit for short style outputadvance adaptersnote. Free download books dana 300 rebuild manual printable 2019 everybody knows that reading dana 300 rebuild manual printable 2019 is effective, because we could get enough detailed information online in the resources. Dana spicer axle overhaul kits dana spicer axle bearing kits. Find a cj dana model 300 transfer case to restore or fix your jeep. The reassembly portion of these instructions illustrates a dana 300 cutaway model. Jeep cj series dana spicer model 300 transfer case parts. When ordering replacement axle shafts, note the part number stamped into the flange. Shifter shaft washer for dana 300, jeep cj5 19801983, cj7 19801986. See the pdf instructions online for case modifications and gear installations. The first thing to know about the dana 300 is its history.
Individuals can obtain outstanding results with some information, good. The novak guide to rebuilding the jeep ih dana 18 transfer case. Dana 300 complete rebuild guide jeep cj7 build part 6 youtube. Dana 300 transfer case rebuild kit comes complete with all of the neccessary peices required to overhaul your 19811986 jeep dana 300 transfer case. Transfer case dana 300 exploded view diagram the dana 300. The d300 has an entirly different bolt pattern from the d20. This adapter assembly includes a new dana 300 input shaft with 27 spline and replaces the existing stock dana 300 input shaft. From rebuild kits, to adapters, to individual dana 300 shifter parts such as shift knobs and shift rail springs, 4 wheel parts has it all.
Autozone repair guide for your drive train manual transfer case danaspicer 20 overhaul. Adapters and it will be completely rebuilt or replaced free of chargeprovided the. And the overall length of the transmission and adapter is 25. Any reference to brand names in this publication is made simply as an example of the types of tools and materials recommended for use and should not be considered an endorsement. Installation guide for the heavyduty 300 output shaft kit. It uses helicalcut gears making it quieter and esier to engage. Transfer case rebuild kits dana 18 transfer case model. Dana 300 32 spline tailhousing kit for short style output.
Dana 300 rebuild and upgrade pathmaker speed shop youtube. Dana 300 complete rebuild guide jeep cj7 build part 6. Ford t18 to jeep dana 300 adapter kit advance adapters. New needle and ball bearings for the shafts to spin on as well as seals and gaskets to make sure. Shop jeep dana 300 transfer case parts at for upto 20% off. Fits 19801983 jeep cj5 w dana 300 transfer case 19801986 jeep cj7 w dana 300 transfer case 19811986 jeep cj8 scrambler w dana 300 transfer case. Explore the crown transfer case overhaul kit for dana 300 transfer case here, or find related products for your vehicle today. In and out, theres very little movement, but it can move updownsidetoside quite a bit. Since this transmission is expensive to rebuild and have a reluctor installed, we now. We offer complete rebuild kits for the dana 300 transfer case. Jeep dana 300 transfer case parts mjw jeep willys parts. If you have a thicker bearing, you will need my other sm465 rebuild kit.
Installation guide for the low300 installation guide. After blowing up my dana 300 in the nissan pathmaker on a previous run and building a new half ass press. Unbolt the cluster shaft retainer and press out the cluster shaft. This kit will not fit the 1980 model dana 300 transfer case. Crown automotive offers the largest line of transfer case replacement parts for jeep. The steps for reassembly coincide with the photos therefore you. It can be used with either the factory stock gears or with the teralow 300 4. Your cjs four wheel drive unit doesnt get used too often, but when it does you want it to run properly and get you out of the mess you may have found yourself in. The crown automotive dana 300 master rebuild kit has the main parts needed to recondition your transfer case for smooth operation. The dana 300 is an all gear driven part time unit with a cast iron case. Crown automotive d300maskit master rebuild kit for 8086.
Anyone have or know where to find the rebuild manual for the danaspicer 300 transfer case dave. While only provided in 14 ton rated jeeps, it strength surpasses this duty. Photos in these instructions are of a display transfer case which has some areas cut away for observation of the inside of the case. Various components of this display model are removed for other purposes. Check out the dana 300 parts we offer to make your ride ready and capable of taking on even the most challenging of terrain. Please follow the dana 300 rebuild instructions in the jeep service manual, except make the following change. Free download books dana 300 rebuild manual printable 2019 everybody knows that reading dana 300 rebuild manual printable 2019 is beneficial, because we are able to get too much info online through the resources. Some of the specific things i wanted to address were. Allstate gear stocks a full line dana300 rebuild kits and transfer case parts at wholesale pricing.
This is a how to video of how to rebuild a dana 300 transfer case. Dont have a measurement, but id say maybe 18 total from side to side. Maintain your dana 300 want to make your offroading even more fun and exciting. Refer to the exploded assembly view on the following pages for part identification and part assembly. Over the years we have gathered information from gleason gear design manuals, dana spicer instruction manuals, technical bulletins. Crown automotive d300maskit master rebuild kit for 8086 jeep. The novak guide to the dana spicer model 300 transfer case. The powerglide to jeep dana 300 transfer case adapter is 3. Dana 300 transfer case replacement parts jeep parts.
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